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Product Description
I.Product profile:
Intelligent flexible bending center is for sheet metal industry to improve production efficiency, reduce labor intensity, improve corporate image of an automated product, equipment has 4.0 industrial structure, intelligent flexible, fast work, fast forming, high consistency, low power consumption, simple daily maintenance, high automation, simple operation, suitable for processing stainless steel, cold plate, aluminum plate, can bend right Angle, not right Angle, arc, folding, folding edge and other combinations of complex shapes.
Main advantages:
Energy-efficient —— generates 64% less energy and carbon 2 emissions compared to hydraulic solutions;
Reduce maintenance costs —— decrease by 65% compared with traditional hydraulic machine bends;
Higher precision and quality —— with excellent bending accuracy and surface quality and high reproducibility;
Productivity Improvement —— remains maximizes productivity without skilled operators, with higher productivity and faster programming efficiency than manual and robotic bends.
High —— processed parts are transmitted from external bench to ensure the safety of operators;
With pure electric servo full closed-loop system, smooth bending movements and high mechanical operation can successfully realize the combination of various complex actions. The suction cup feeding mode can achieve 360 random rotation, and the upper and lower material operation is simple, greatly improving the recognized safety, easy to operation and safety.
II. Technical parameters
Technical parameter | unit | QC-ZY-1400 |
Feeding mode | / | Suction cup type |
Bending Length | mm | 1400 |
Max bending height | mm | 170 |
Max bending height | mm | 4 |
Max forming size of four sides | mm | 400*250 |
Max forming size of one side | mm | 160 |
Max arc radius | mm | 1.2 |
Max continuous bending speed | s | 0.2 |
Bending angle | ° | 0-180 |
Number of control axes | axis | 9 |
Axis positioning accuracy | mm | 0.01mm |
Max feeding speed | m/min | 60 |
Average power | KW | 1.5 |
Total power | KW | 45 |
Bending die | mm | Standard configuration |
Equipment size | mm | 3700*3000*2750 |
Equipement weight | T | 13 |
III.Main product configuration
Name | Brand |
Control system | Independent R&D(zhongyi) |
Servo motor | Cooperative research and development |
Linear guide rail | Rextroth,Germany |
Grinding ball | HIWIN,Taiwan |
Electrical components | Schneider,France |
Pneumatic components | AIrTAC,Taiwan |
reduction box | Specify the R & D |
Bearing | NSK |
Other machining parts | ZHONGYI |
Thickness parameters of bending plate
Material properties | max thickness(mm) |
Stainless steel | 0.3-1.0 |
Cold plate | 0.3-1.5 |
Aluminum plate | 0.3-2.0 |
VI. Bending main body introduction and bending presentation
(1)Introduction of the bending body
◆ servo flexible bending center body with high strength welding structure, stable structure and long service life.
◆ thermal treatment to internal stress, strong rigidity, tonnage weight, ensure the long-term stability of the machine tool accuracy, improve the bending accuracy, reliability and durability of the machine tool.
(2) Bending demonstration
◆ lower bending demonstration Bend presentation on ◆
(3)Main parts and components
Taiwan HIWIN ball bars
German Lisle straight-line guide rail
Japan NSK imported bearings
VII. Random materials and random attachments
delivery attached documentation
序 号 | 名 称 | 数 量 |
1 | packing list | 1 |
2 | Certificate of conformity | 1 |
3 | operating instruction | 1 |
Random attachments
order number | name | specifications | quantity |
1 | tool cabinet | 1set | |
2 | inner hexagon spanner | S1.5一10 | 1set |
3 | inner hexagon spanner | S12 | 1set |
4 | air gun | pm20快接 | 1set |
5 | feeler | 0.05一1mm | 1set |
6 | oil pipe | 4mm | 2m |
7 | air tube | 6mm | 2m |
8 | Joint | 直通10一8 | 1set |
9 | Joint | 直通6 | 1set |
10 | Joint | 三通6 | 1set |
11 | Joint | 三通4 | 1set |
VIII. Equipment working conditions:
1. power supply: voltage fluctuation of 380V,50HZ, is-5%~ + 10%; when voltage fluctuates greatly, users must be equipped with voltage stabilizer, otherwise low voltage appliances will be in abnormal operating state, life reduction or damage of electrical parts, scrap of processing products, motor alarm, damage of computer hard disk.
2. air source: output above 0.6Mpa, dry and clean compressed air, gas supply of 0.3 cubic meters / min; if the air drying degree is not enough, users should be equipped with cold drying machine, otherwise pneumatic parts water increased piston friction resistance, wear and sealing ring caused air leakage, especially in winter, resulting in increased damage to pneumatic parts.
3. ambient temperature: 0 C ~ + 40 C; below 0 C will cause oil and water separator, gas tank and other frozen parts, etc. The lubricating oil is too sticky due to too low temperature, affecting the lubrication effect, resulting in damage or failure of parts.
4. ambient humidity: relative humidity of 20~80%RH(non-condensation).
5. is away from strong vibration source and electromagnetic interference; if too close to the user must be equipped with a filter, otherwise it will cause computer screen flash, LED lamp flash, drive alarm, abnormal encoder abnormality, or interference with other adjacent equipment.
6. An environment with less dust, no harmful and corrosive gases.
The 7. foundation shall be prepared according to the supplier foundation drawing.
The 8. users shall select the personnel with high school culture or above, understand the basic computer operation, and can work in this post for a long time for training.
The following certificates of honorary qualification:
